A team of researchers has developed a portable, more environmentally friendly method to produce hydrogen peroxide. It could enable hospitals to make their own supply of the disinfectant on demand and at lower cost.
The work, a collaboration between the University of California San Diego, Columbia University, Brookhaven National Laboratory, the University of Calgary, and the University of California, Irvine, is detailed in a paper published in Nature Communications.
Hydrogen peroxide has recently made headlines as researchers and medical centers have been testing its viability in decontaminating N95 masks to deal with shortages amid the COVID-19 pandemic.
While results so far are promising, some researchers worry that the chemical’s poor shelf life could make such decontamination efforts costly.
The main problem is that hydrogen peroxide is not stable; it starts breaking down into water and oxygen even before the bottle has been opened. It breaks down even more rapidly once it is exposed to air or light.
Because it decomposes so quickly, shipping and storing it become very expensive.
The researchers developed a quick, simple and inexpensive method to generate hydrogen peroxide in house using just a small flask, air, an off-the-shelf electrolyte, a catalyst and electricity.
Their goal is to create a portable setup that can be simply plugged in so that hospitals, and even households, have a way to generate hydrogen peroxide on demand. No need to ship it, no need to store it, and no rush to use it all before it expires. This could save up to 50 to 70% in costs.
Another advantage is that the method is less toxic than industrial processes.
The method is based on a chemical reaction in which one molecule of oxygen combines with two electrons and two protons in an acidic electrolyte solution to produce hydrogen peroxide. This type of reaction is known as the two-electron oxygen reduction reaction, and it is user-friendly because it can produce dilute hydrogen peroxide with the desired concentration on demand.
The key to making this reaction happen is a special catalyst that the team developed. It is made up of carbon nanotubes that have been partially oxidized, meaning oxygen atoms have been attached to the surface. The oxygen atoms are bound to tiny clusters of three to four palladium atoms. These bonds between the palladium clusters and oxygen atoms are what enable the reaction to occur with a high selectivity and activity due to its optimal binding energy of the key intermediate during the reaction.
The team originally developed this method to make battery recycling processes greener. Hydrogen peroxide is one of the chemicals used to extract and recover metals like copper, nickel, cobalt and magnesium from used lithium-ion batteries. Similarly, it also makes the activation of hydrocarbon molecules more efficient, which is a critical step in many industrial chemical processes.
News Source: University of California San Diego